Overview
Testing operational changes or new product designs in the physical world is slow, expensive and risky. FA3 builds Digital Twins, which are dynamic, mathematically precise virtual replicas of physical assets, processes and supply chains. They give you a safe environment to experiment and validate ideas before committing real capital.
Our Digital Twins are not static 3D models. They are living systems, continuously updated with real-time IoT data. Organisations can run thousands of simulations concurrently to predict failures, optimise performance and validate decisions before spending on physical implementation.
What we do
- Asset-level digital twins: We build precise virtual models of critical assets such as turbines, robotics and engines, synchronised with live operational data. Engineers can monitor internal stresses, predict fatigue and optimise performance remotely.
- Process & facility simulation: We create digital replicas of entire manufacturing plants or logistics hubs, using discrete event simulation to identify bottlenecks and test the impact of layout changes or new automation without disrupting live production.
- Supply chain digital twins: We integrate data from ERPs, weather APIs and logistics trackers to build a live model of your global supply network. You can simulate the impact of port closures, tariff changes or vendor failures before they happen.
- Synthetic data generation: We use simulation engines (such as Unreal or Unity) to generate large volumes of accurate synthetic data, so organisations can train computer vision and AI models without the cost or privacy concerns of collecting real-world data.
How we work
Our approach to simulation demands mathematical accuracy. A Digital Twin is only useful if its physics engine and data inputs are correct. Our systems engineers and data scientists make sure that models behave exactly as their physical counterparts would under the same conditions.
We also design these platforms to integrate with your decision-making workflows. With a safe environment for scenario testing, your teams can evaluate strategies and make confident decisions backed by reliable data.